Composites Weekly

On this episode Thomas Lepretre, joins me again on the show to highlight JEC World 2024 coming up in less than two weeks.

This huge event brings together not only all major global companies but also innovative startups in the field of composites and advanced materials.

Thomas will be highlighting what attendees can expect on the show floor during the week of March 5-7, as well as some areas of focus at this year's event. 

This week, Alex Blum, CEO of Applied Bioplastics joins me on the podcast to discuss bio based thermoplastic composites. Applied Bioplastics has developed a unique technology that permanently bonds natural cellulose fibers and polymer to produce durable plastic for manufacturers.

It is the first alternative to be cost-competitive with commodity feedstocks, and requires no changes to standard injection molding equipment. In addition, it utilizes the most available bio-polymer on the planet - cellulose. About 1.5 trillion tons of cellulose is produced annually. 

On this episode Dan Neumann joins us again to talk about the Composites 2024 Fly-In taking place next week (Feb 26-28) in Washington DC. This event will provide a unique setting to meet with members of Congress and agency leadership to educate them on the valuable capabilities of composite materials.

You can learn more by visiting https://acma-org.my.site.com/flyin2024. 

On this episode, Elizabeth Chabe discusses her latest bestselling book The Giant’s Ladder: The Science Professional’s Blueprint for Marketing Success. Her new book is a critical resource for scientists and technology professionals seeking effective marketing strategies to launch their innovations commercially.

This book is a culmination of Chabe’s extensive experience in science marketing, offering a practical guide for the scientist-turned-entrepreneur. The book addresses the gap between scientific innovation and commercial success, providing actionable strategies to navigate the unique challenges of marketing in science and technology sectors.

As the CEO of High Touch Group, Elizabeth has elevated clients in biotech, diagnostics, aerospace, advanced materials, and advanced manufacturing to global prominence. 

Her work has been featured in major publications like The New York Times, Popular Science, and Fast Company. Elizabeth’s expertise offers a powerful blend of tactical skill and market foresight, and her influence is instrumental in shaping scientific product marketing.

You can learn more about Elizabeth, by visiting https://elizabethchabe.com. 

On this week's episode, John Kehoe of Boaz Partners joins me again to discuss the work they are doing for companies in the composites and advanced materials industry.

Boaz Partners is a premier recruiting agency that specializes in connecting exceptional talent with leading companies in cutting-edge industries like advanced materials and composites. They understand the unique skills and experiences required in these dynamic industries.

With their extensive network and deep understanding of the market, they’re committed to finding the perfect match for both candidates and companies. 

You can learn more by visiting them at BoazPartners.com/advancedmaterials.

This week I welcome Kerry Drake, PhD to the podcast. Kerry is the Technology Manager for Greene Tweed, a leading global manufacturer of high-performance thermoplastics, composites, seals, and engineered components. 

Combining 160 years of technical expertise and commercial knowledge in a variety of markets, Greene Tweed collaborates with customers to develop engineered solutions that meet challenging performance requirements of the aerospace/defense, energy, semiconductor, industrial, life sciences, and chemical processing industries. 

You can learn more by visiting http://www.gtweed.com.

Kerry is an inventor on multiple granted patents in polymers, coatings, and elastomeric products, and has presented at several international conferences in Polymer chemistry and materials science.

His specialties include expertise in ultra-performance polymers and materials including, high-performance thermosets, elastomer chemistry and product development, and organic and inorganic coatings. 

He has led the development of multiple new products from concept through synthesis, pilot scale production, and commercial launch. 

On this episode, Kyle Jordan and Peter Hedger of the ACMA join me for a discussion on workforce development. Kyle is the director of certifications with the ACMA and Peter is Vice President of Strategic Partnerships and Membership. 

We'll be talking about a recent workforce development research survey that the ACMA completed back in October, and some of the data from it. The results were clear - the industry wants and needs more training. As we share some of the feedback from companies, we'll also discuss just how CCT training & certification can help improve employee retention. 

For more info on the ACMA's CCT certification programs, visit https://acmanet.org. 

This week, Tyler Alvarado, CEO of Continuous Composites joins me on the show. This company is on a journey to transform manufacturing.

Continuous Composites began with a realization that composites manufacturing was a problem waiting to be solved.

Their vision is to break the mold of additive manufacturing and advance new platforms and processes using composite materials. 

They're developing solutions directly with industry leaders to ensure efficient and effective market entry upon CF3D® commercialization. CF3D® is comprised of hardware, materials, software, and configurable motion platforms to harness the power of composites without the constraints of traditional manufacturing.

You can learn more by visitng https://www.continuouscomposites.com.

You can also follow their LinkedIn page at https://www.linkedin.com/company/continuous-composites. 

Also, Continuous Composites is hosting a technology tour in Huntsville, AL Tuesday, February 6 8:30am - 2pm CST. You can learn from industry experts about the features, benefits, and applications of Continuous Composites' paradigm shifting technology.

You can learn more by visiting https://www.eventbrite.com/e/continuous-composites-technology-tour-huntsville-alabama-tickets-761379174607. 

On this episode, Andrew Pokelwaldt joins me to discuss some of the latest industry news including the New Vulcan Centaur rocket that successfully launched. 

The Vulcan Centaur rocket features the first use of Northrop Grumman’s Graphite Epoxy Motor solid rocket booster. At over 72 feet long and 63 inches in diameter, the GEM 63XL is the longest monolithic SRB ever produced for flight. 

For our first podcast of 2024, we wanted to start the year with a discussion on innovation. To compete and be profitable in today's marketplace, you need big, creative solutions and you need them now.

On this episode, I share an interview with Dr. Roger Firestein. He is the author of the book Create in a Flash: A Leader’s Recipe for Breakthrough Innovation.

Just as you would follow a recipe to cook a great meal, there is a recipe for creating great ideas, and Roger shares it in his book. He's trained more people to lead the creative process than anyone else in the world. He helped Clorox solve a 77-year-old problem in 15 minutes and helped save General Motors $50,000 per week! 

Create in a Flash is based on Roger's 40 years of helping companies unleash the innovation of their workforce. Roger’s clients include AT&T, SC Johnson, Disney, Hilton, NASA and over 600 other organizations big and small

Roger is a Senior Faculty member at the International Center for Studies in Creativity, and President of Innovation Resources, Inc.

You can learn more about him at https://rogerfirestien.com. 

This week, John Melilli of Composite Automation LLC joins me on our last podcast episode of 2023. John has over 30 years of experience in the application of mechanical, electrical & industrial automation components and systems for manufacturing. He's been working with composite part manufacturers since 2004.

Composite Automation is the only manufacturer’s representative firm in North America that focuses on providing innovative composites manufacturing solutions to companies manufacturing various types of composite structures. 

On this episode, we'll be discussing Fiber Patch Placement (FPP) technology by Cevotec. This system enables manufacturers to build complex fiber composites in high volume. This process has the potential to revolutionize the production of complex lightweight parts in several industries. 

You can learn more about Composite Automation by visiting https://www.compositeautomation.com. 

This week Stephen Nolet, senior director, innovation & technology for TPI joins me on the podcast. TPI was founded in 1968 and since 2001, has manufactured over 90,000 wind blades.

They are a global company focused on innovative and sustainable solutions to decarbonize and electrify the world. They accounted for approximately 38% of all onshore wind blades on a megawatt basis globally, excluding China, in 2022. 

TPI is headquartered in Scottsdale, Arizona, and they've expanded their global footprint to include domestic facilities in Newton, Iowa; Warren, Rhode Island; and Santa Teresa, New Mexico and international facilities in Kolding, Denmark; Chennai, India; Juarez, Mexico; Matamoros, Mexico; and Izmir, Turkey.

Their mission is to deliver innovative and sustainable solutions to decarbonize and electrify the world by expanding the adoption of renewable energy.

On this episode, Steve will be sharing the background of TPI and the incredible opportunities ahead in the wind energy market. Wind energy is expected to make up over 30% of electricity generation in 2050 with close to 8,000 gigawatts installed. Compare this to approximately 830 gigawatts generated in 2021! 

You can learn more about TPI by visiting https://tpicomposites.com. 

Manufacturers in every sector are incorporating promising new processes and materials into product development and production—which often involve coating, sealing, and bonding. 

Because these molecular interactions are invisible, a host of unseen environmental conditions can compromise surface integrity during production, leading to costly flaws and breakdowns. 

On this episode, Lucas Dillingham of Brighton Science joins the podcast to highlight their company’s technology – a system that allows manufacturers to confidently assess surface readiness for bonding, coating, or sealing at the point of preparation.

More than 20 years ago, Brighton Science began as a development lab for plasma polymerized coatings. 

Through research and development work led by their Chief Scientist and founder Dr. Giles Dillingham, Brighton Science made great strides in the field of material science and adhesives in manufacturing. 

It was during this time that Brighton Science developed the Surface Analyst, the first hand-held contact angle measurement device used in the development of adhesive bonding for the F-35 Joint Strike Fighter program. 

You can learn more about their technology by visiting https://www.brighton-science.com. 

On this episode, Russell Covarrubia of Covarrubia Energy joins me to discuss how they are using pyrolysis technology to meet the demands of energy transition and electrification globally. Their goal is to produce reliable, renewable utility-scale power plants that deliver both on energy and financial output. 

This is part 3 of our interviews from CAMX 2023 in Atlanta last week. 

This episode features interviews with Daniel Neumann, Andrew Pokelwaldt and Peter Hedger of the ACMA, as well as companies like Toray Advanced Composites and CEAD. 

This is part 2 of our interviews from CAMX 2023 in Atlanta last week. 

This episode features interviews with companies like Vibrantz Technologies, Fives, Crimson Racing, and ACS International. 

On this episode, we share some interviews from CAMX 2023 in Atlanta last week. It was a great show and we had the opportunity to speak with several companies during the event. 

We'll be making these "CAMX interviews" a three part segment. 

For part one, we feature interviews with Paua, a UK-based material technology company, and CAMX award finalist. This episode also includes interviews with John Kehoe of Boaz Partners, Adam Harms, the founder of Modulus, and John Thoma of Gefran. 

This week Ryan Oner of AKPA Chemicals joins me to share some of the latest news from their company. AKPA Chemicals specializes in the production of organic peroxides & initiators. 

They'll be featuring at CAMX in Atlanta next week and will be located at booth T44. 

You can visit their website at https://akpachemicalus.com. 

This week Madeline Wehrle joins me on the show. She is the business development manager at Re:Build, a company that develops and manufactures technologically advanced products from concept through production at scale here in the United States using a "Brain to Box™" process.

Re:Build offers customers a new model of American industrialization. They've developed a combination of manufacturing operations and engineering capabilities that enable their customers to grow a local, robust, competitive business.

Projects begin with concept development and product engineering. Then they work closely with customers to develop a highly flexible manufacturing process and solution or, as they like to say, go from Brain to Box™. 

We'll be discussing their process and some of the industries they're involve with. 

You can learn more by visiting https://rebuildmanufacturing.com.