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    This Is How the World Ended up with a Shortage of Semiconductors

    enFebruary 22, 2021

    Podcast Summary

    • Semiconductor Industry's Complex ChallengesUnderstanding the semiconductor industry's complexities, including the current shortage, the role of a few manufacturers, and the industry's impact on daily life, is crucial for investors and the public.

      The global semiconductor industry is facing an acute shortage, with many companies struggling to source chips due to limited capacity. This shortage is a pressing issue, and even if it is resolved in the current phase, there is a risk of over-reliance on a few capacity-limited manufacturers. Principal Asset Management, a real estate manager, emphasizes the importance of a 360-degree perspective in identifying investing opportunities, just as it's crucial to understand the complexities of the semiconductor industry. Invisible struggles, like empathy and awareness, can help us better understand the challenges faced by individuals and companies, making us and our organizations healthier. Meanwhile, the semiconductor industry's critical role in our daily lives has become increasingly apparent, with chips essential to various appliances, from smartphones and computers to cars and even aluminum production. The industry's dominance by a few manufacturers has turned it into a national security concern, with the Biden administration looking for ways to reduce US dependence. The semiconductor shortage is a significant issue, and understanding its complexities is essential for investors and the public alike.

    • Global chip shortage hits semiconductor industryThe pandemic disrupted semiconductor factories, causing a chip shortage that impacted the automotive industry and other sectors, highlighting the industry's critical role in various industries

      The global semiconductor industry, estimated to be worth trillions of dollars, is facing a significant chip shortage due to a perfect storm of events. The pandemic led to factory shutdowns and a demand shock in the automotive sector, causing a massive reduction in chip orders. However, when demand rebounded, the factories were unable to ramp up production quickly due to long lead times. The automotive industry, which had previously proven resilient, was hit particularly hard with production down by over 40% during the trough quarter. The industry's just-in-time inventory management exacerbated the issue, leaving little buffer for unexpected disruptions. The shortage is now affecting other industries as well, highlighting the industry's critical role in various sectors. The speaker's enthusiasm for the space is understandable, given its immense size and importance.

    • Automotive Industry Disrupted by Semiconductor ShortageThe semiconductor shortage is causing billions in lost sales for automakers, but suppliers benefit from high demand and depleted inventories. Long-term, the industry may adopt higher buffer inventory levels to prevent future disruptions.

      The global semiconductor shortage is causing significant disruptions in the automotive industry, with millions of cars expected to be lost in production in the first quarter of 2021. The impact is substantial, with GM and Ford reporting billions of dollars in lost sales. The semiconductor suppliers, however, are benefiting from the situation due to high demand and depleted inventories. The recovery is expected to continue as suppliers ramp up production and refill the channel. Long-term, the auto industry may reconsider just-in-time inventory management and opt for higher buffer inventory levels. The overall recovery is still in its early stages, with the auto SAR down 16% in 2020 and projected to be up 14% year over year in 2021, but potentially reaching higher levels post-COVID. However, the complex nature of car manufacturing means that companies need all components to build a car, and delays in even one part can halt production entirely. The situation is expected to persist as companies work to correct the issue.

    • Global chip shortage causes imbalances in supply chainThe chip shortage forces chipmakers to prioritize orders based on market importance and relationship size, causing disruptions and extra costs for auto industries

      The global chip shortage is causing imbalances throughout the entire supply chain, and it will take some time for everything to get back into balance. Auto industries are particularly affected, and chipmakers prioritize orders based on the market importance and the size of the relationship. The production capacity at foundries like TSMC is fungible on a process-by-process basis, allowing different types of chips to be produced using the same capacity. However, some products may require more specialized manufacturing, making capacity less interchangeable. Auto is a small market for TSMC, and they prioritize higher volume orders, meaning auto orders may be pushed back or even cancelled when capacity is limited. This can lead to extra costs and disruptions for automakers. The industry is currently seeing some efforts to prioritize auto orders again, but this comes at a cost and can disrupt other orders.

    • TSMC invests $28 billion to expand capacity amid chip shortageTSMC invests $28 billion to expand semiconductor capacity, but relief from chip shortage may not come until new capacity is online

      The semiconductor chip shortage is encouraging car companies to reconsider their ordering and stockpiling strategies, but it may not be enough to significantly expand supply in the short term. Governments are already pushing for supply chain diversification, and some chip manufacturers are increasing their capacity. TSMC, a leading semiconductor manufacturer, is adding a massive $28 billion in capital expenditures this year due to high demand. However, bringing new capacity online takes time, and automotive qualification processes add to the delay. Auto is not a significant portion of TSMC's business, but the company is still adding capacity. Intel's average capital expenditure is around $15 billion, making TSMC's investment significant. Some of this investment may even benefit Intel as it increases outsourcing. Overall, the chip shortage is leading to strategic changes, but significant relief may not come until new capacity is online.

    • Semiconductor industry's capacity constraints persist in 2021Despite a cyclical industry, semiconductor demand surged in 2020, leading to capacity constraints, causing Intel to shift production in-house, and TSMC to add capacity to meet demand, which is expected to continue for years.

      The semiconductor industry experienced unprecedented demand in 2020, leading to capacity constraints that persist into 2021. Intel, for instance, had initially planned for significant outsourcing based on this assumption, but now expects to produce the majority of their products in-house. The surge in demand was driven by various sectors like PCs, 5G smartphones, game consoles, and industrial applications, particularly in China. TSMC, a major supplier, is adding capacity to meet the demand, which is expected to continue for several years. Unlike previous downturns, 2020 was not a downturn for semiconductors, with growth of 6.5% year over year. The industry's cyclical nature has changed, and the current situation, with its persistent demand and supply imbalance, is considered exceptional.

    • Semiconductor Industry: Fewer Supply Cycles, More Inventory ManagementThe semiconductor industry has moved towards fewer supply cycles and more inventory management, reducing revenue swings and improving stability

      The semiconductor industry used to experience significant supply and demand cycles, leading to large swings in pricing and revenue. During these cycles, companies would build new capacity when demand was high and prices were rising, only to see demand drop and prices fall when the new capacity came online. These cycles were common in the early 2000s and could result in revenue swings of 20-30%. However, in recent years, supply and demand have been better matched, leading to fewer supply cycles and more inventory cycles. The industry has also seen a shift towards consignment sales and better channel management, making metrics like book-to-bill less important. While supply chain disruptions, such as natural disasters, can still occur, the industry has generally become more diversified, with companies building fabs in multiple locations to mitigate risks. Overall, the semiconductor industry has become more stable, with fewer massive supply cycles and a focus on inventory management.

    • Semiconductor Industry Faces Challenges Amid High Demand and Supply Chain DisruptionsThe semiconductor industry is experiencing high demand and supply chain disruptions, leading to increased inventories in certain sectors and potentially high CapEx levels. Intel, despite its own production issues, may not significantly benefit due to lack of a custom foundry business. Non-US companies like TSMC and Samsung may gain from the shortage.

      The semiconductor industry is facing unprecedented challenges due to high demand and supply chain disruptions, as evidenced by the ongoing impact of the Texas storms on Austin-based semiconductor fabs. Intel, despite its own production issues, is not poised to significantly benefit from these shortages due to its lack of a custom foundry business and the potential competition from non-US companies like TSMC and Samsung. Instead, the industry is seeing increased demand, particularly in sectors like automotive, which may need to maintain higher inventories. Additionally, there's a possibility that semiconductor CapEx levels could remain high due to ongoing demand and the need for continued innovation. The chip shortage has also led consumers, including semiconductor analysts, to reconsider their purchasing decisions and invest in higher-quality, longer-lasting products.

    • The semiconductor industry's importance and growthThe semiconductor industry's significance to the global economy is increasing due to AI, autonomous driving, 5G, IoT, and COVID-19. Demand is high, but capacity is limited, making it a challenging environment. Long-term outlook remains positive.

      The semiconductor industry is more important than ever and is experiencing significant growth due to various applications such as AI, autonomous driving, 5G, IoT, and the accelerated digitization caused by COVID-19. The industry's importance to the global economy has become increasingly evident, and the shortages we've seen recently have highlighted the consequences of a lack of semiconductors. Semiconductors are not just essential for tech devices but are also used in various non-tech industries, including refrigerators and washing machines, where shortages have caused significant disruptions. The demand for semiconductors is high, and capacity is limited, making it a challenging environment for businesses. Despite the near-term cyclical concerns, the long-term outlook for the semiconductor industry is positive, and it's essential for investors and businesses to understand its significance.

    • Semiconductor Capacity Crunch: Apple's Demand and Industry NormalizationThe semiconductor industry is experiencing a capacity crunch due to high demand from various markets, including Apple. Industry normalization is expected, but missed deadlines in certain markets may impact demand.

      The semiconductor industry is currently facing a capacity crunch due to high demand from various end markets, leading to potential price increases for chips. Apple's demand alone took up a significant amount of capacity, and other markets like data centers and PCs also require large amounts. However, the industry will eventually normalize as supply will eventually equal demand over a long period of time. Yet, there are concerns about the impact of missed deadlines in certain markets, such as PCs, where demand may disappear if not met on time. ASML, the company that manufactures the tools necessary for leading edge semiconductor manufacturing, is strategically important due to its monopoly in the market and the high cost of its equipment. The next episode of our semiconductor journey could focus on memory or ASML.

    • Semiconductors: The New OilThe semiconductor industry's strategic importance and potential risks from supply chain issues make it akin to oil in the past

      Semiconductors, or chips, are becoming increasingly important and strategically valuable, much like oil was in the past. The industry is facing supply chain issues and concentration in certain areas, making it a critical and potentially risky component. While there are differences between the two, such as the level of differentiation in the semiconductor industry, the analogy holds in terms of the industry's strategic importance and the potential risks associated with supply chain issues. The speakers also discussed the possibility of doing a Q&A session or a podcast episode with Stacy on this topic.

    • Unique economic downturn led to robust chip demand recoveryDespite some one-off demand fading, overall chip demand remains strong due to pandemic-driven work and learning from home trends and ongoing technology advancements.

      The recent economic downturn was unique due to the high level of forced spending caused by the pandemic. This spending, combined with fiscal stimulus, led to a more robust recovery than expected in areas like technology and semiconductors. However, the demand for chips is not going away anytime soon, and the world's reliance on a few manufacturers in a physical and geopolitical hotspot remains a concern. Additionally, the pandemic led to a double demand for goods that enabled people to work and learn from home. While some of this one-off demand may fade, the overall demand for chips is expected to remain strong. Matt Levine and Katie Greifelt's new podcast, Money Stuff, is a must-listen for those interested in finance and Wall Street news.

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